Furniture Industry
Furniture Manufacturing
Custom Foam for Sofa, Chair, and Mattress Manufacturers Across Java
Foam applications
Use cases in this industry
| Use case | Product | Density |
|---|---|---|
| Sofa and couch cushions | Molded Foam | 28–40 kg/m³ |
| Office and gaming chair seats | Molded Foam | 35–50 kg/m³ |
| Mattress comfort layer | Slab Foam | 25–35 kg/m³ |
| Mattress support / base layer | Slab Foam | 35–50 kg/m³ |
| Headrest and armrest cushioning | Molded Foam | 30–45 kg/m³ |
| Upholstery filler (slab cut-to-size) | Slab Foam | 20–30 kg/m³ |
Manufacturing process
How it's made
Based on industrial polyurethane continuous production system
Formulation
Raw material blending calibrated to target density and reactivity.
Injection
Mixed chemicals injected into mould at controlled rate.
Curing
Foam cures to shape at controlled time and temperature.
Cutting & trim
Finished foam cut and trimmed to client specification.
Lab QC
Density and hardness tested per batch in-house.
Delivery
Packed and dispatched. Nationwide + international export.
Common questions
Common questions
Technical and commercial questions answered directly.
What foam density is recommended for sofa cushions?+
For sofa and couch cushions, the recommended density range is D28–D40 kg/m³. Lower densities (D28–D32) produce softer seating, while D35–D40 provides firmer, longer-lasting cushions better suited for commercial or high-traffic furniture. Tjikko can produce both from the same molded foam line — contact us with your hardness preference (ILD) for a precise recommendation.
Can Tjikko produce foam to an existing sofa manufacturer's mold?+
Yes. Furniture manufacturers typically supply a CAD drawing, mold sketch, or physical sample. Tjikko produces the mold to your specification and manufactures foam pieces at your required density and quantity. This is the standard OEM workflow for furniture producers — no fixed minimum order, sample batches available before full production.
Is slab foam available for mattress production in bulk?+
Yes. Slab foam for mattress production is available in standard blocks (100cm × 120cm × 20cm) with custom slicing and cutting. Common mattress grades are D25–D35 for comfort layers and D35–D50 for support layers. Net daily output is approximately 5,472 pieces — scalable for recurring mattress manufacturing schedules.
What is the lead time for custom furniture foam orders?+
Lead time for custom molded foam orders is 7–14 working days from mold confirmation. Slab foam with custom cutting has a similar lead time depending on cutting complexity. Fast-track may be available for standard configurations. Contact our sales team with your production schedule for a confirmed lead time.
Does Tjikko supply to furniture manufacturers outside Jakarta and Bekasi?+
Yes. Tjikko delivers nationwide across Indonesia. Furniture manufacturers in Cirebon, Surabaya, Semarang, and other manufacturing centers are regular clients. Contact us for shipping terms and delivery estimates to your location.
Get started
Ready to Source Foam for Furniture Manufacturing?
Tell us your specification — density, shape, quantity. We respond within 1 business day.